Showing results by author "Mohammed Ahmed" in All Categories

Error-proofing is no longer just about simple jigs and sensors. In the era of Industry 4.0, factories demand smarter, AI-powered approaches to achieve zero defects at the source. In this practical guide, Professor Mohammed Hamed Ahmed Soliman—Lean expert, executive advisor, and author of over 100 publications—bridges the classic Toyota Production System philosophy with today's digital manufacturing tools. You'll discover how to design and implement poka yoke systems that are: Simple and reliable – grounded in Toyota's principles. Smart and predictive – powered by AI, vision systems,...

Seven Letters to a Young Engineer is a rare and timeless guide for the next generation of builders, thinkers, and doers. In this deeply insightful and personal book, Mohamed Hamed Ahmed Soliman — Lean expert, engineer, and author of The Problem-Solving Kata — distills decades of engineering wisdom into seven powerful letters. Each one delivers a hard-earned truth, a mindset shift, and a call to action for young professionals entering the world of systems, factories, and innovation. Through vivid analogies and sharp lessons rooted in Lean thinking, Soliman challenges readers to go beyond...

Toyota is admired worldwide for its quality, efficiency, and legendary Toyota Production System (TPS). But hidden behind the production lines is a lesser-known engine of success: Toyota’s systematic approach to innovation. From the launch of the Prius—the world’s first mass-produced hybrid car—to today’s race toward solid-state batteries and hydrogen power, Toyota has consistently turned long-term vision into market-shaping technologies. Unlike Silicon Valley “moonshots” or Western automakers’ trial-and-error strategies, Toyota innovates with a repeatable system built on ...

This enhanced edition transforms the classic guide into a complete modern reference for anyone involved in machinery health, reliability engineering, and predictive maintenance. Whether you are a maintenance engineer, reliability professional, or industrial manager, this book walks you from the core principles of vibration analysis to advanced AI-powered fault detection. The result is a clear, practical, and future-ready approach to keeping machines running at peak performance. What's New in the Enhanced Edition 2025: AI Integration: Learn how machine learning can detect faults weeks before...

Are you struggling to align production with customer demand? Discover the foundational Lean concept that drives flow, efficiency, and stability: Takt Time. In this practical guide, you’ll learn: What takt time is and how it's calculated How Toyota uses it to synchronize production How to apply it in your operations to reduce waste How to adjust takt over time to respond to changes in demand Perfect for: lean practitioners, operations managers, industrial engineers, and continuous improvement professionals. Written in simple terms with real-world relevance, this book is your starting point...

What if your kitchen worked like a factory? Your laundry like a production line? Your morning like a well-run shift? In The Engineer’s Mind: Everyday Applications of Industrial Thinking, bestselling author and Lean expert Mohammed Hamed Ahmed Soliman reveals how the principles of engineering and Lean manufacturing can revolutionize the way we live — not just work. From cooking and cleaning to planning vacations and managing family life, Soliman turns everyday routines into case studies of flow, efficiency, and clarity. With humor, insight, and practical advice, each chapter applies ...

Changeover—the process of switching a line or machine from producing one product to another—may seem routine, but it has a huge impact on efficiency, cost, and competitiveness. Every minute spent preparing machines, adjusting tools, or setting up for the next product is lost production time. During this period, equipment sits idle while labor costs continue, creating one of the most overlooked forms of waste in manufacturing. In industries such as automotive, electronics, and consumer goods, where frequent product variation is the norm, changeover speed determines flexibility and ...

In today’s manufacturing world, productivity and efficiency are more critical than ever. This Enhanced Edition of the bestselling Simplifying Overall Equipment Effectiveness provides an updated, practical guide to understanding and applying OEE—now enriched with modern case studies and insights into Automation, Robotics, and Artificial Intelligence (AI). This book simplifies OEE by breaking it down into its three core elements—Availability, Performance, and Quality—and explains how to measure, analyze, and improve them. Building on the proven foundations of Lean and the Toyota Way, ...

Overall equipment efficiency (OEE) shows how well a machine or equipment is performing by comparing the number of defect-free products or parts it makes to its maximum potential output. The OEE of a machine or process at 100 percent means that it is working at its highest possible capacity without any errors. There are three things that make up OEE: availability, performance, and quality. When the actual output is less than expected, professionals can identify areas of improvement in three factors and make changes that maximize the capabilities of the current process, resolve issues, and ...

Advanced automotive transmissions are no longer a niche topic—they are at the heart of modern vehicle design, performance, and efficiency. While many resources focus on traditional gearboxes or CVTs, very few provide a comprehensive, hands-on guide covering the full spectrum of transmission technologies beyond CVT: wet and dry dual-clutch transmissions (DCTs), automated manual transmissions (AMTs), traditional automatics, Tiptronic/manual-shift systems, and hybrid/electric drivetrains. This book builds on the foundation laid in my previous work, "Mastering CVT Transmissions", which ...

Unlock the power of infrared thermography to enhance reliability, safety, and efficiency in industrial and technical environments. This comprehensive guide bridges theory and practice, providing engineers, technicians, and maintenance professionals with a clear roadmap for mastering thermal inspections. In this enhanced edition, you will discover: Core principles of condition monitoring and predictive maintenance. Detailed applications across mechanical, electrical, process, and building systems. Step-by-step guidance for inspection protocols, documentation, and safety compliance. Cutting-...

Compressed air is the most expensive utility in every factory — yet it is also the most wasted. This book reveals the hidden losses that silently drain 20–45% of energy from your system. Through practical diagnostics, real case studies, and proven strategies, you will learn how to: Detect and eliminate leaks Reduce pressure drop Fix bad compressor control Lower artificial demand Optimize piping design Improve air quality Audit and measure real performance Whether you’re a maintenance engineer, energy auditor, reliability manager, or plant leader, this book gives you everything you ...

Tired of waiting for a handyman or spending too much on simple household repairs? Home Fix-It Handbook for Everyone gives you the confidence to solve common problems around your home—quickly, safely, and effectively. Written by Mohammed Hamed Ahmed Soliman, an engineer, professor, and lifelong problem solver, this book combines professional skills with years of hands-on experience. From leaky faucets to minor electrical issues and small car fixes, every repair is explained in clear, step-by-step instructions, with practical tips that anyone can follow. Inside this handbook, you'll ...

Stop Drowning in Meetings, Emails, and Workplace Chaos. Take Back Control of Your Day. In today’s work culture, being busy has replaced being productive. If your calendar is packed with meetings, your inbox is overflowing, and every day ends in last-minute "fire drills," this book is your rescue plan. “Surviving the Modern Workday” is a practical guide to mastering the three biggest productivity killers: pointless meetings, endless emails, and constant interruptions. With clear strategies and actionable systems, you’ll learn how to reclaim your time and focus—without burning out ...

Modern engines demand precision. Modern diagnostics demands structure. Fuel injectors are among the most critical — and most misdiagnosed — components in today's gasoline and diesel engines. From rough idle and misfire under load to fuel economy loss and knock in GDI systems, injector-related issues often lead to unnecessary part replacement, repeat failures, and costly guesswork. Injector Diagnostics Simplified delivers a structured, data-driven approach to diagnosing, testing, and optimizing modern fuel injection systems. This professional reference guide bridges engineering ...

Lean is not just about tools, boards, and processes—it is about people. In today's fast-changing world, true success comes from building a culture where individuals, teams, and leaders grow together. This book explores the human side of Lean, offering practical lessons on how to shape mindsets, habits, and behaviors that drive sustainable excellence. Drawing on real stories from Toyota's transformation journey, combined with modern practices and cultural insights, this book shows you how to: Understand the foundations of Lean culture and why it matters more than ever. Inspire people to ...

To make it easier for people to see how their improvements fit into the bigger picture, it's important to have a clear vision and purpose as part of the lean strategy and strategic plan. People should have knowledge about their intended destination. They want to know where you are heading.

How do you create a culture where improvement happens every day — not just during special projects? The secret lies in two simple patterns: Improvement Kata and Coaching Kata. In this concise and practical guide, Dr. Mohamed H. Soliman breaks down Toyota’s habit-building system for daily progress and leadership development. You’ll learn: How to set challenging goals and move toward them step-by-step How leaders coach thinking patterns — not just give answers How to turn PDCA into a daily, structured habit Why building routines ("kata") is more effective than just teaching tools How ...

How did the ancient Egyptians travel in this quaint old land thousands of years ago? What sort of transportation did they use? For how long did they go? What destinations did they visit? For which purposes did they travel? Is it correct to describe the ancient Egyptian travels as "tourism" or not? According to our current perceptions of tourism, if the Egyptians had tourism in ancient times, did they understand it as such? Which varieties of tourism did the ancient Egyptians have compared to what mankind has today?

Jidoka—Toyota's principle of "automation with a human touch"—is one of the two pillars of the Toyota Production System. While Just-in-Time has been widely adopted, Jidoka has often remained misunderstood, underutilized, or oversimplified. This book brings Jidoka to life for today's world of Industry 4.0, smart factories, and digital transformation. In this expanded and updated second edition, Mohammed Hamed Ahmed Soliman revisits his original 2020 work and integrates the latest advances that are reshaping quality management: artificial intelligence, machine vision, predictive ...